Promotional Hats & Caps
Caps and hats solve two different problems: a cap puts a logo at eye level for a low unit cost, while a sun hat is chosen for coverage and material first, branding second. BusinessGiftUK stocks 5 and 6-panel caps from 100g/m² to 280g/m², plus straw, sherpa and recycled fabric sun hats, several GRS-certified.
Showing all 30 resultsSorted by price: low to high
Showing all 30 resultsSorted by price: low to high
Quick Procurement Summary:
- Best For: Staff uniforms, outdoor events, festivals, giveaways and low-cost bulk branding.
- Cap Builds: 5-panel and 6-panel, from 100g/m² to 280g/m², including GRS-recycled and Aware-certified options.
- Hat Materials: Straw, sherpa, terry towelling, recycled corduroy and foldable styles.
- Branding Methods: Embroidery, print or woven labels, depending on material.
Written by Steve Ward, BusinessGiftUK.com · Last updated 6 July 2026
Two Different Purchases: Caps for Branding, Hats for Coverage
A cap is usually bought for the logo first and the headwear second: it’s one of the cheapest, most visible ways to put a brand on someone’s head, and most buyers choose it as an add-on to a bigger clothing order rather than a standalone purchase. A sun hat is the opposite: it’s bought for coverage and comfort in the sun, with branding as a secondary benefit. Treating both the same way at the point of ordering usually leads to the wrong choice.
5-Panel or 6-Panel: What Actually Changes
Panel count affects how the cap sits and how much flat embroidery surface you get. A 5-panel cap has a lower, flatter profile with a single seam running through the embroidery area, which suits smaller or simpler logos. A 6-panel cap has a rounder crown and no seam through the centre front panel, giving a slightly larger clean area for bigger or more detailed designs.
| Build | Weight Range | Best For | Example |
|---|---|---|---|
| 5-panel | 100g/m² to 260g/m² | Smaller logos, lower unit cost bulk orders | Trucker 5 panel 100g/m² cap |
| 6-panel | 105g/m² to 280g/m² | Larger logo area, more structured fit | Ares 6 panel 175g/m² cap |
| 6-panel, GRS recycled | 110g/m² cool fit | Sustainability-led orders, active or outdoor use | Mica 6 panel GRS recycled cool fit cap |
Sun Hats by Material
Unlike caps, sun hats vary mainly by material rather than construction. Straw gives the most breathable, lowest-cost option. Sherpa and terry towelling give a softer, more casual finish. Recycled corduroy sits at the premium end, giving a heavier, more structured look that holds branding well. The Howson 280g/m² recycled corduroy sun hat and the Wicklow 240g/m² Aware recycled sun hat are the two certified recycled options in this range.
A Buying Pattern Worth Planning For
Caps are frequently the item that gets added to a clothing order almost as an afterthought, since the unit cost is often under £2 before branding. That makes them easy to under-plan: it’s worth deciding cap quantity and colour at the same time as the main uniform order, rather than treating it as a separate decision later, since a mismatched or forgotten cap order is a common last-minute scramble.
Related Clothing Categories
For cold-weather headwear rather than sun protection, see our beanies. To complete a full uniform, pair caps or hats with our T-shirts or polo shirts.
Promotional Hats & Caps FAQs
What’s the difference between a 5-panel and 6-panel cap?
A 5-panel cap has a flatter profile with a seam through the front, suiting smaller logos. A 6-panel cap has a rounder crown with no centre seam, giving a larger clean area for bigger designs.
Are recycled or sustainable caps and hats available?
Yes. Several caps use GRS-certified or Aware-certified recycled fabric, and two sun hats use recycled corduroy or Aware-certified recycled material.
What’s the best headwear for outdoor sun protection?
A wide-brim sun hat in straw, sherpa or terry towelling gives better coverage than a baseball-style cap, which only shades the face.
Can caps and hats be ordered alongside a clothing uniform?
Yes, caps in particular are commonly added to a larger clothing order, and it’s worth confirming quantity and colour at the same time as the main uniform to avoid a late add-on.
What branding methods work best on caps and hats?
Embroidery is the most common method for structured caps, while print and woven labels are also used depending on the material and design.